Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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December 2007

FOCUS ON

New Release Puts You in Greater Control

Welcome to the second edition of Aspen APC Insights. This issue provides a “sneak peek” at the January release of aspenONE™ 2006.5—specifically enhancements to our industry-leading APC products. You’ll also find helpful tips & tricks, information about upcoming APC events, and other articles that highlight the real value of deploying AspenTech solutions. We remain committed to innovation and improving your business. And nowhere is this more evident than with the new release of aspenONE.

Sustainability continues to be a huge demand for APC customers. And as you’ll see, we’ve built significant, long-term value in our APC products, including AspenWatch™, Aspen PIDWatch™, Aspen Smart Audit™, and Aspen SmartStep Advanced™. The newest features address a wide range of issues related to sustainability including improved monitoring, KPI management, and adaptive modeling.

In addition, you can expect major performance enhancements to our APC workhorse, Aspen DMCPlus®. You’ll benefit from an increased number of modeling coefficients, a prediction horizon with up to 64 moves, and a higher resolution of move calculations. For our Polymers customers, we’ve also made improvements to the Apollo non-linear controller, including adding extensions for larger applications and new features for dealing with variable response dynamics.

We’ve been on the road talking to customers about the new release—and all of its value-added features—and the feedback has been extremely positive. That’s key because it’s your input that helps drive our product development.

As we look ahead to 2008, make plans to meet us in April at the AspenTech AC&O User Conference where you can network with your peers, participate in workgroup sessions, and share ideas to further advance APC. Look for more details coming soon, including a complete agenda.

In the meantime, enjoy this latest issue of Aspen APC Insights.

Bill Canney, APC Product Director, Aspen Technology

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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Upcoming Events

2008 Aspen AC&O User Conference
Houston • April 7-11, 2008
Berlin • April 21-25, 2008

Join your peers for one of the most anticipated events of the year!

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FOCUS ON

New Release Puts You In Greater Control

EXPERT VIEW

aspenONE 2006.5: Simply a Better APC Solution

USER PERSPECTIVE

Save the Date: AspenTech User Conference

APC Seminar Delivers Sustained Value to Attendees

IN THE NEWS

Sustained Value in Action: PetroChina Continues to Benefit from APC Solution

AspenTech Receives ABB Environment Award

TIPS & TRICKS

EVENTS & TRAINING

• FEEDBACK

• CONTACT US

EXPERT VIEW

aspenONE 2006.5: Simply a Better APC Solution

by Andrew McIntosh, Ed MacNeel, Denis Martin, and Ron Bray, AspenTech

As long-time practitioners of APC will attest, a common challenge is being able to do more with fewer resources. To accomplish this feat, it’s important that you maintain existing APC applications at peak performance.

You need to detect performance degradation early, rapidly diagnose the problem, and correct the situation in an efficient manner. And you need to do that across potentially large numbers of controllers of varying complexity and configuration.

Smarter Features Drive Sustainability
With the upcoming release of aspenONE 2006.5, APC professionals will come closer to realizing true sustainability with innovative features that address responsiveness, ease of use, and scalability. AspenWatch, in particular, has a number of improvements in constructing and managing Key Performance Indicators (KPIs). APC applications can now embed process and controller performance measures in the user interfaces.

The new features in Aspen SmartStep Advanced simplify and shorten the task of collecting data for accurate modeling. Aspen Smart Audit’s model analysis and repair features address problems with maintaining model consistency and greatly simplify the process of dealing with issues like process co-linearity.

Adapting to Changes with Ease
Regulatory controls are often overlooked once higher level advanced control and optimization solutions have been deployed. Maintaining dozens or hundreds of PID loops can be very time consuming, especially given all of the other tasks that must be completed. One approach to streamlining the work is to improve the extraction and diagnosis of control-relevant information.

In version 2006.5 there are a number of improvements in Aspen PIDWatch to simplify monitoring, performance assessment, process model identification, and optimal loop tuning. The reporting capabilities provide five separate metrics and associated plots for evaluating loop performance quickly and accurately.

Proven Solutions by Design
AspenTech incorporates sustainability features into project methodologies on a best-practices basis. We now design solutions to provide the monitoring, diagnostics, and adaptive modeling features from the start. This simplifies the task of establishing baselines as well as documenting the performance of aspenONE solutions.

Look for the release of aspenONE 2006.5 in January 2008.

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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User Perspective

Save the Date: AspenTech User Conference

Mark your calendar now to attend the AspenTech User Conference:

2008 Aspen Advanced Control & Optimization (AC&O) Americas Conference
April 7–11, 2008

The Woodlands Waterway Marriott • Houston, Texas, USA

2008 Aspen Advanced Control & Optimization (AC&O) European Conference
April 21–25, 2008

Estrel Berlin Hotel • Berlin, Germany

As a member of the AspenTech AC&O user community, you don’t want to miss this valuable conference where we’ll cover the hottest industry topics and latest technology enhancements— and the impact on your business. You’ll also have the opportunity to network and share best practices with your peers, as well as meet with AspenTech executives, services engineers, and our R&D team.

Look for more information coming soon, including a program agenda and how to register.

Call for Papers
What makes our user conference so valuable is the active participation of customers like you. We want to hear about the challenges you've overcome, the impact of industry standards, and your recent successes. That's why we invite you to submit a paper as a possible topic of discussion at this conference. Here's your chance to share best practices with your peers and bring some positive recognition to your organization.

In addition to the customary full-length papers, we’re also adding a mini-session section. Papers in this section will be half-hour in length and should cover tips, tricks, best-practices, and other items of general interest to the community. This type of information is one of the most asked for by our users.

If you are interested, please send an email to UGM2008@aspentech.com. Indicate the
conference that you will attend and the proposed topic. For added incentive, if your paper is chosen, we will waive your attendance fee so contact us today!

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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USER PERSPECTIVE

APC Seminar Delivers Sustained Value to Attendees

By Scott Mello, Senior Marketing Manager, Programs, AspenTech

AspenTech’s “Sustained Value for Advanced Process Control” Seminar Series brought together APC professionals from all over to network with their peers, learn about new product innovations, and meet with our own industry experts. The one-day events were held in Houston, Princeton, San Francisco, and Amsterdam—and judging by the response, we may need to add several more dates next year.

These valuable, interactive events provided attendees the unique opportunity to view new enhancements in control applications, participate in hands-on workshops, and get a “first look” at the new release of aspenONE Advanced Process Control v2006.5.

Presenters included Charles Rieb, senior vice president of product management, who kicked off the sessions with an insightful look at the aspenONE roadmap and how APC plays a critical part in delivering a fully integrated end-to-end plant solution. Bill Canney followed with a popular “Miracle Cure” presentation, highlighting the benefits and value differentiators of AspenTech’s APC product portfolio.

At the US seminars, other APC experts, such as Blaine McIntyre, Andrew McIntosh, Ron Bray, Doug Amos, Denis Martin, and Ed MacNeel, demonstrated the new performance monitoring and adaptive modeling features of aspenONE—and presented a new services methodology that leverages features to deliver a sustained value platform at the start of APC projects.

At the Amsterdam event, our European colleagues Rob Howard, Francois van Niekerk, Jose Maria Ferrer, Roger Barrett, and Sebastien Osta led the new feature presentations and demonstrations.

The key objective of the seminars was to share industry best practices and discuss the most current tools that enable APC engineers to deliver optimum solutions while working in the most efficient and productive ways.

The feedback from all those who attended was very positive, with most expressing a desire to sign up for the next seminar series. Look for news in the coming weeks about more APC events.

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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In the News

Sustained Value in Action:
PetroChina Continues to Benefit from APC Solution

aspenONE™ for Polymers nonlinear control solution delivers quicker grade transition times, increased production, and reduced usage of consumables.

In the last issue of Aspen APC Insights, we reported on the success of PetroChina in deploying an APC solution at its Mitsui high density polyethylene (HDPE) unit in Daqing, China. The company realized annual savings of $640,000—equivalent to $8 per tonne—through increased yield and reduced usage of key reactor consumables.

Now with the solution still running at peak efficiency, PetroChina is documenting significant performance benefits including optimized transitions involving a parallel-to-series reactor configuration change. The measured improvements include:

  • Increased production capacity by 2.9%
  • Reduced transition off-specification material by 28%
  • Reduced catalyst consumption by 6%
  • Reduced hydrogen consumption by 22%
  • Reduced ethylene loss by 3kg/tPE

“We are delighted with the performance improvements achieved using the aspenONE advanced process control solution,” said Mr. Cao Jingliang, Chief Engineer of the PetroChina Daqing polyolefin plants. “AspenTech’s unique control technology coupled with the domain expertise of its polymers specialists were key contributors to the success of this project. Being able to automate even themost complex of transition strategies, such as a reactor configuration change, is a significant breakthrough and has enhanced our competitive position.”

Overcoming Difficult Product Transitions
The aspenONE solution formed the basis of a comprehensive optimization strategy on the 80kt/yr HDPE unit. PetroChina’s project objectives were to maximize production yield and production rate, stabilize the reactor operation, reduce catalyst consumption, minimize venting, and reduce the amount of off-specification product manufactured during product grade transitions. A key requirement was to automate and optimize the challenging product transitions, which are typical of theMitsui HPDE process.

“China is now a major producer and consumer of polyolefins, and PetroChina is investing in innovative technology to maintain its position as a leading player in this highly competitive marketplace,” said Blair Wheeler, Senior Vice President at AspenTech. “With its unique ability to optimize even the most complex product transitions, the aspenONE for Polymers solution is delivering significant operational benefits and a fast return on investment for a rapidly growing number of polymer producers worldwide.“

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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In the News

AspenTech Receives ABB Environment Award

Aspen Technology received a Highly Commended Award in “The ABB Engineering Services Environment” category at the iChemE awards ceremony in London, UK. The award was given to AspenTech in recognition of its aspenONE APC for Polymers solution, and was accepted by Dr. Paul Turner, APC Practice Manager for AspenTech.

The annual IChemE Awards program encourages, celebrates, and rewards innovation and excellence. The awards aim to recognize and promote organizations that make an outstanding contribution to safety, the environment, sustainable development, and other aspects of the chemical and bioprocess industries.

The ABB ENGINEERING SERVICES ENVIRONMENT AWARD places particular emphasis on the impact on environment, including resource use, recycling, and water reduction. The industrial specialist judging panel concluded that the AspenTech submission warranted a “Highly Commended” award.

The awards are given in the general context of sustainable development, defined as “development that meets the needs of the present without compromising the ability of future generations to meet their needs. ”Winners are recognized for advancing economic development without damaging the environment by over-exploiting natural resources.

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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IChemE award presented
by Chairman of Judges
Nigel Hirst to Dr. Paul
Turner, APC Practice
Manager for AspenTech,
and Antonio Pietri,
Executive Vice President
of Field Operations for AspenTech.

TIPS & TRICKS

Available for registered web support users. New members, please register.

An Easy Way to Save Time:
Structure Model Project Files with General Lists

There are several significant advantages to building project files with general lists. First, it is easier for other users to understand the work process that was used to generate the model(s). Second, it saves time since there is no need to “hunt” around, looking for related objects; they are already added to the project file.

General lists can contain objects of different types: vectors, vector lists, cases, case lists, models, model lists, and predictions. If you double-click on a general list a report view will display, showing details of the objects in the list.

The process of creating a general list is similar to that of creating a vector or case list. As with other types of lists, you can drag objects onto an existing list to add them to it. Once a general list contains one object of a specific type, right clicking on that object brings up the standard pop-up menu, allowing other objects of that type to be created. These objects are automatically added to the general list. In this way, general lists can be built as work progresses. Modeling work is documented with no additional effort!

 

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EVENTS & TRAINING

APC Training Classes

Would you like to maximize your potential for greater efficiencies and profitability using AspenTech’s APC solutions? Our worldwide Training Centers provide an opportunity for you to learn from experienced instructors and to network with peers. For added convenience, classes can also be held on-site.

Currently scheduled classes worldwide include:

Click here to view to view the full course catalog.

Focus On | Expert View | User Perspective | In The News | Tips & Tricks | Events & Training
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CONTACT US

Aspen APC Insights Newsletter Inquiries:
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© 2007 Aspen Technology, Inc. AspenTech®, aspenONE™ and the Aspen leaf logo are registered trademarks of Aspen Technology, Inc. All rights reserved. 1219-01-1007